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Incoloy 800HT B409 Plates

Incoloy 800HT B409 Plates
Material Grade: Incoloy 800HT (UNS N08811)
Standard Specification: ASTM B409 / ASME SB409
Optimized Chemistry: High Al + Ti Content (0.85% - 1.20%)
Structural Peak: Maximum Creep-Rupture Strength
Thermal Stability: Engineered for Prolonged Heat Exposure
Grain Control: Solution Annealed for Coarse Grain Structure
Thickness Range: 0.5 mm to 50 mm
Critical Industries: Ethylene Cracking & Chemical Processing
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Incoloy 800HT (UNS N08811) Plates, produced in accordance with ASTM B409, represent the most advanced iteration of the Incoloy 800 series. While it shares the same base nickel-iron-chromium matrix as the 800 and 800H grades, Alloy 800HT is distinguished by its ultra-precise chemistry. It maintains a controlled carbon content of 0.05% to 0.10%, but specifically mandates a combined aluminum and titanium content of 0.85% to 1.20%. This strict metallurgical control, paired with a high-temperature solution annealing process, optimizes the plate's microstructure to achieve the maximum possible creep-rupture strength for long-term service in extreme thermal environments.

The industrial utility of ASTM B409 Incoloy 800HT is concentrated in sectors where equipment must operate reliably under high mechanical stress and temperatures exceeding 700°C. These plates offer exceptional resistance to oxidation, carburization, and nitriding, making them the gold standard for ethylene furnace components, steam-methane reformer headers, and thermal processing equipment. Because of its superior creep resistance, 800HT allows for thinner wall designs in pressure vessels and heat exchangers, leading to weight reduction and improved thermal efficiency. For critical infrastructure in the petrochemical, chemical, and power generation industries, Incoloy 800HT plates provide an unparalleled level of safety and performance longevity.



Incoloy 800HT B409 Plates Features

  • » Maximum Creep-Rupture Strength: Refined with a high Al + Ti content (0.85% to 1.20%) to deliver the highest stress-rupture properties in the Incoloy 800 series for extreme thermal loads.
  • » Optimized High-Temperature Stability: Precision-engineered to maintain structural integrity during prolonged exposure to temperatures above 700°C (1290°F), preventing premature failure.
  • » Superior Carburization Resistance: Provides an elite defense against carbon absorption, making it the preferred choice for ethylene furnace components and cracking environments.
  • » Robust Oxidation Protection: Forms a dense, adherent protective scale that shields the metal from surface degradation and internal oxidation in aggressive gas atmospheres.
  • » Nitriding Defense: The high nickel and chromium matrix offers excellent resistance to nitrogen absorption, crucial for industrial heating and gas processing equipment.
  • » Consistent Mechanical Performance: Solution annealing ensures a stable coarse grain structure, resulting in predictable and reliable performance across the entire lifespan of the component.
  • » Excellent Weldability: Can be welded using standard methods with high-nickel filler metals to ensure the joints match the base plate's superior creep resistance and thermal stability.
  • » Design Efficiency: Enhanced mechanical properties allow for higher allowable design stresses, potentially reducing material thickness and weight in large pressure vessels.

Incoloy 800HT B409 Plates Specification

Standards

  • ASTM Standard: B409
  • ASME Standard: SB409
  • UNS Number: N08811
  • WNR Number: 1.4959

Chemistry

  • Nickel (Ni): 30.0% – 35.0%
  • Chromium (Cr): 19.0% – 23.0%
  • Aluminum + Titanium: 0.85% – 1.20%
  • Carbon (C): 0.05% – 0.10%

Mechanical Data

  • Yield Strength: 170 MPa (Min)
  • Tensile Strength: 450 MPa (Min)
  • Elongation: 35% (Min)
  • Grain Size: ASTM No. 5 or Coarser

Thermal Info

  • Max Operating: 1000°C (1832°F)
  • Melting Range: 1357 – 1385°C
  • Specific Heat: 460 J/kg·K
  • Thermal Cond: 11.5 W/m·K

Size Range

  • Thickness: 0.5 mm to 50 mm
  • Width: Up to 2500 mm
  • Length: Up to 12000 mm
  • Surface: 2B, No.1, Polished

Testing & QC

  • Cert: EN 10204 3.1 Certified
  • Testing: Creep-Rupture / PMI
  • Process: Solution Annealed
  • Origin: Domestic / European

Incoloy 800HT B409 Plates Detailed Specifications

Property Specification
Specification ASTM B409 / ASME SB409
Width 1000mm - 2500mm
Thickness 0.5mm - 50mm
Length 2000mm - 6000mm
Supply Condition Hot-Rolled, Cold-Rolled, Annealed, and as per customer requirements
Impact Tested -196°C
Process of Manufacturing Hot-Rolled, Cold-Rolled, Annealing, Pickling, and Passivation

Incoloy 800HT B409 Plates Chemical Composition

Element Composition %
Nickel (Ni) 30.0 - 35.0
Iron (Fe) 39.5 min
Chromium (Cr) 19.0 - 23.0
Aluminum (Al) 0.15 - 0.60
Titanium (Ti) 0.15 - 0.60
Carbon (C) 0.06 - 0.10
Manganese (Mn) 1.5 max
Silicon (Si) 1.0 max
Sulfur (S) 0.015 max

Incoloy 800HT B409 Plates Mechanical Properties

Property Value
Tensile Strength 85,000 psi (585 MPa) min
Yield Strength 45,000 psi (310 MPa) min
Elongation 30% (in 2 inches / 50 mm)
Hardness Rockwell B: ≤ 90
Modulus of Elasticity 205 GPa

Incoloy 800HT B409 Plates Equivalent Grades

Standard ASTM B409 ASME SB409 UNS Werkstoff Nr. ISO
Equivalent Grade Incoloy 800HT Incoloy 800HT N08811 1.4959 / 1.4876 NiCr21Fe10Mo

Industrial Locations & Keywords

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