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BHN 400/450/500 Plates

BHN 400/450/500 Plates
Material Category: Abrasion Resistant (AR) Wear Steel
Hardness Range: 400, 450, & 500 HBW (Brinell)
Material Grade: Wear Resistant (AR 400/450/500)
Steel Condition: Quenched & Tempered (Q+T)
Thickness Range: 3 mm to 120 mm
Impact Strength: High Energy Absorption at -40°C
Life Extension: Up to 5x Longer Service Life vs Mild Steel
Core Applications: Crushers, Liners, Excavator Buckets, Chutes
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BHN 400/450/500 Plates are premium abrasion-resistant (AR) wear steels engineered to withstand the most punishing mechanical environments. These plates are categorized by their Brinell Hardness Number (BHN), which is achieved through a precise Quenching and Tempered (Q+T) process. While standard structural steel quickly erodes under heavy friction, BHN-rated plates offer a specialized metallurgical structure that resists surface deformation and material loss. BHN 400 provides an excellent balance of toughness and workability, while BHN 450 and 500 offer progressively higher levels of hardness to combat extreme sliding and impact abrasion in high-volume industrial operations.

The primary utility of Wear Resistant AR Plates lies in their ability to dramatically extend the service life of heavy equipment. By utilizing these grades, industries can reduce downtime and maintenance costs associated with replacing worn components. Despite their extreme hardness, these plates are designed with a controlled chemical composition that allows for reliable weldability and cold-bending capabilities. This versatility makes them the global standard for excavator buckets, stone crushers, conveyor liners, dump truck bodies, and mining chutes. Whether facing impact from large rocks or constant friction from sand and gravel, BHN 400/450/500 steel ensures maximum durability and operational efficiency.



BHN 400/450/500 Plates Features

  • » Progressive Hardness Options: Available in 400, 450, and 500 HBW grades, allowing you to select the exact level of abrasion resistance required for your specific sliding or impact environment.
  • » Extended Component Lifespan: Engineered to provide up to 5 times the service life of standard structural steel, significantly reducing replacement frequency and operational downtime.
  • » Through-Hardened Integrity: Unlike case-hardened materials, these plates are quenched and tempered to ensure consistent hardness from the surface all the way through to the core.
  • » Superior Impact Toughness: Despite their high hardness, these grades maintain excellent energy absorption at sub-zero temperatures, preventing cracking even under heavy shock loading.
  • » Highly Weldable Composition: Formulated with a low carbon equivalent (CEV), enabling easy fabrication and repair in the field using standard welding consumables and procedures.
  • » Cold Forming Flexibility: Designed with precise grain control to allow for cold bending and folding, making it possible to fabricate complex liners and curved bucket shapes.
  • » Clean Surface Finish: Produced with high-quality surface standards to ensure smooth material flow in chutes and hoppers, minimizing sticking and "carry-back" of processed materials.
  • » Excellent Machinability: Can be processed using high-speed steel or carbide-tipped tools, allowing for the precise drilling and countersinking of bolt holes for liner attachments.

BHN 400/450/500 Plates Specification

Standard Specs

  • Common Grades: AR 400, 450, 500
  • Standard: EN ISO 6506-1 (Hardness)
  • Condition: Quenched & Tempered
  • Steel Type: Wear Resistant (AR)

Hardness Profile

  • BHN 400: 370 – 430 HBW
  • BHN 450: 425 – 475 HBW
  • BHN 500: 470 – 530 HBW
  • Testing: Through-hardened

Mechanical Data

  • Yield Strength: 1000 – 1200 MPa
  • Tensile Strength: 1250 – 1600 MPa
  • Impact Energy: 27J - 40J at -40°C
  • Elongation: 8% – 12%

Size Options

  • Thickness: 3 mm to 120 mm
  • Width: 1500 mm to 3000 mm
  • Length: 3000 mm to 12000 mm
  • Tolerances: EN 10029 Class A/B

Fabrication

  • Welding: Low-Hydrogen Consumables
  • Cutting: Plasma / Laser / Waterjet
  • Machining: Carbide / Cobalt Drill bits
  • Bending: Cold formable (check radii)

Quality & Brands

  • MTC: EN 10204 3.1 & 3.2
  • Brands: Hardox, Abrex, XAR, Quard
  • Surface: Shot-blasted & Primed
  • UT Test: ASTM A435 / EN 10160

BHN 400/450/500 Plates Detailed Specifications

Property Specification
Item Abrasion Resistant Plate
Material BHN 400, SUMIHARD, BRINAR, DUROSTAT, DILLIDUR, JFE EVERHARD.
Thickness 3 - 200mm
Width 500 - 3000mm
Length 1000 - 12000mm
Heat Treatment N, Q+T
Surface Paint EP, PE, HDP, SMP, PVDF

BHN 400/450/500 Plates Chemical Composition

Item Abrasion Resistant Plate
Material BHN 400, SUMIHARD, BRINAR, DUROSTAT, DILLIDUR, JFE EVERHARD.
Thickness 3 - 200mm
Width 500 - 3000mm
Length 1000 - 12000mm
Heat Treatment N, Q+T
Surface Paint EP, PE, HDP, SMP, PVDF

BHN 400/450/500 Plates Mechanical Properties

Grade Mechanical Property Charpy V Impact Test
BHN 400 Yield Tensile Elongation Degree longitudinal
Min Mpa Mpa Min % -40 J
1000 1250 10 45

Industrial Locations & Keywords

Industrial Locations & Keywords
Riyadh Industrial Cities (1st, 2nd, 3rd & Sudair)
Jeddah Industrial Cities (1st, 2nd & 3rd)
Dammam Industrial Areas (1st, 2nd & 3rd)
Jubail Industrial City
Yanbu Industrial City
Rabigh Industrial City
Al Khobar Industrial Area
Al Ahsa Industrial City
Madinah Industrial City
Makkah Industrial City
Taif Industrial City
Tabuk Industrial City
Jazan Industrial City
Industrial supplier in Saudi Arabia
Pipe fittings supplier in Jubail / Dammam / Riyadh
Flange and valve supplier Saudi Arabia
Fast delivery industrial materials KSA
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